“During picking operations, operators had to move between different storage locations, often covering considerable distances.”
To improve its warehouse operations, NPE installed four Vertimag® 103 XL automated vertical lift modules (VLMs), featuring a total of 79 trays and providing 345.83 m² of tray storage area within a footprint of just 69.6 m². This configuration consolidates electronic components into a compact storage area, maximising the use of vertical space and delivering materials directly to operators through the goods-to-person principle.
One of the key factors behind NPE’s decision to choose Ferretto was the innovative Ergo-Tech® ergonomic access opening, which prepares the next tray while the operator is working on the current one, helping reduce waiting times between picking operations.
“After evaluating the advantages and disadvantages of different solutions, we chose Ferretto because of its innovative Ergo-Tech® access opening, which prepares the next tray beneath the one currently in use, saving valuable time.”
Trays divided into individual compartments accommodate different electronic components, while LED indicators identify the correct picking locations, helping operators locate and retrieve materials more efficiently.
Proper storage of electronic components and printed circuit board assemblies requires particular attention to environmental conditions, especially when handling materials sensitive to dust, humidity, temperature fluctuations and electrostatic discharge (ESD).
To meet NPE’s requirements, three Vertimag® VLMs were dedicated to electronic component storage, while the fourth was equipped with thermal insulation and temperature and humidity control for materials requiring specific storage conditions.
The solution also incorporates ESD protection and fire protection systems, while enclosed storage helps limit the exposure of electronic components to dust.
All four Vertimag® VLMs are managed through Ferretto Warehouse Management Software (WMS), integrated with SAP, coordinating picking priorities and tray movements. Displays, LED picking indicators, barcode scanners and audible confirmations guide operators through warehouse activities, improving material identification and inventory control.
The benefits achieved by NPE extend across its entire internal logistics process, from picking operations to inventory management.
“Thanks to Ferretto’s Vertical Lift Modules (VLMs), we have optimised picking and loading times, reduced the time required for inventory operations with fewer people involved, and decreased picking errors. All of this translates into lower warehouse operating costs.”
Luciano Bucciarelli
Supply Chain & Production Director, NPE
| Installed solution | 4 Vertimag® 103XL300-BIG H4461 |
|---|---|
| Total number of trays | 79 |
| Total floor footprint | 69.6 m² |
| Total tray storage area | 345.83 m² |
| Usable storage volume | 85.5 m³ |
| Load capacity per tray | 300 kg |
| Maximum complete cycle time | 47 seconds |
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Ferretto Group S.p.a.
Strada Padana verso Verona, 101
36100 Vicenza, Italy
DIN./VAT.N IT00149440240
C.S. EURO 5.000.000 i.v.
